Conventional Stitching
Single-needle, double-needle, zig-zag, overlock, flatlock, cover stitching, and walking-foot methods, applied as the construction requires.
01 / Advanced Medical Sewing
Medical Device Sewing
Cordica brings together advanced sewing, programmable stitching, RF welding, ultrasonic joining, material compatibility evaluation, component integration, and scalable production for flexible medical device products.
Programmable SewingRF WeldingUltrasonic Joining
02 / Capability Overview
The construction is built around how the product needs to perform.
A repeatable flexible-product design depends on how textiles, films, reinforcement, closures, padding, molded elements, stitch patterns, and joining methods work together.
Programmable Sewing
Small- and large-field programmable tackers that support controlled stitch patterns and repeatable construction runs.
Thread & Equipment Selection
Stitch type, thread weight, equipment, material stack, reinforcement, and geometry evaluated together rather than in isolation.
Materials Expertise
Nylons, polyesters, nonwovens, additives/coatings expertise to help engineer optimal performance and cost
Automation
Small- and large-field programmable tackers, robotic controlled systems for scale.
Complex Device Integration
Complex components integrated into a finished device to create the next generation of medical technologies – Sensors, Electronics, Patient Monitoring.
Textile Printing
Screen printing, pad printing, digital inkjet printing.
Execution at Scale
Product and process design that support scale
03 / Construction + Joining
The construction and material determine the right joining method.
Sewing, RF welding, and ultrasonic joining each suit different materials, and none of the three works across every one of them.
Active technical mode
Stitching
Needle, stitch, thread, equipment, material stack, reinforcement, and geometry evaluated together.
Conventional stitchingConstruction path
04 / Flexible Materials
The right process follows from what the materials can support.
Which process applies, whether that means sewing, welding, or a combination of the two, comes down to material compatibility and the architecture the finished product needs.
Dielectric polymer filmsPVCTPUEVAPolymer blendsTextile and polymer compositesWeldable hook and loop
RF Welding
RF welding uses spot and platen welding methods to join dielectric polymer films, materials such as PVC, TPU, and EVA that respond to radio-frequency energy, into sealed, flexible-material assemblies. Because the process depends on a material's dielectric properties, it applies to compatible polymer films and polymer blends rather than every material in a construction, and that compatibility must be accounted for from the earliest material decisions.
Ultrasonic Joining
Ultrasonic joining uses high-frequency vibration to weld and seal compatible fabrics and films, including textile and polymer composites and weldable hook-and-loop materials, without adding stitching or adhesive to the construction. As with RF welding, this process depends on the materials involved being compatible with ultrasonic energy, so material selection and construction design need to account for that fit before a joining method is finalized.
Hybrid Constructions
Many flexible medical products call for more than one joining method within the same build. Sewn, welded, molded, converted, closure, and assembled components can all be combined within one product, so a construction might pair stitched seams with RF-welded or ultrasonically joined sections alongside molded or converted elements, depending on what each part of the product needs to do. Rather than defaulting to a single process across the entire build, the construction is planned around where each method performs best.
05 / Development + Production
Flexible-product construction, scaled with process control in view.
A well-defined construction can connect through to materials, converted components, molded interfaces, assembly, inspection, packaging, and production planning.
01
Define
The construction, material stack, and joining method established up front.
02
Control
The construction translated into repeatable work methods.
03
Assemble
Closures, molded elements, padding, and components integrated into the build.
04
Scale
The construction connected through to inspection, packaging, and production planning.
06 / Applications
Where flexible-material expertise shows up in patient care.
07 / Connected Expertise
Disciplines that come together around the finished product.
01
Advanced Materials
Textiles, polymer films, composites, closures, and joining compatibility evaluated together.
→02Medical Converting
Flexible constructions connected with precision-cut layers, laminations, and material interfaces.
→03Automated Assembly & Packaging
Products carried forward into component integration, inspection, kitting, labeling, and packaging.
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