01
Patient Interface
The adhesive films, liners, and flexible substrates that manage how a device attaches to the body and holds up under everyday handling.
01 / Wearable Patient Monitoring
Wearable Medical Device Manufacturing
From component development through scalable production, Cordica brings together medical converting, materials expertise, precision molding, sensor and electronics integration, assembly, inspection, and automation under one roof.
Patient InterfaceSensor IntegrationDevice Assembly
02 / Device System
Every wearable balances three things at once: the patient wearing it, the materials holding it together, and the electronics doing the work.
A wearable's compact footprint asks a lot of its build. Flexible materials, adhesives, films, sensors, electronics, molded components, and precision assemblies all must function as one system, not as parts stacked on top of each other.
02
Functional Layers
The metallized films, specialty plastics, and converted constructions that form the device's functional core.
03
Components
The sensors, electronics, PCBs, molded housings, and inserts that make up the finished build, along with the interfaces that tie them together.
04
Assembly
From integration through inspection, functional testing, automation, labeling, and packaging, right up to a finished, shippable device.
03 / Patient Interface + Device Architecture
Patient interface, materials, and electronics requirements move together.
The visualization is illustrative and is not a universal wearable architecture or required material sequence.
Patient interface + device architecture / 01
Patient Interface
Medical-grade adhesive film and flexible substrates form the layer that meets the skin.
Medical-grade adhesive filmFlexible substrate
04 / Engineering + Manufacturing
Patient interface, materials, electronics, and assembly requirements move together, not in sequence.
At this scale, materials and construction can't be evaluated on their own. Compact geometry and integrated constructions mean every decision touches the rest of the build.
Flexible Interfaces
Attachment, protection, electrical function, handling, and assembly all rely on the same layered stack of adhesive films, metallized films, liners, specialty plastics, and flexible substrates.
Medical-grade adhesive filmsMetallized filmsRelease liners
Converting & Molding
A wearable's geometry, housings, interfaces, inserts, and multilayer relationships all take shape through precision converting and molded components.
Die cutting and laminationIsland placementInjection and micro-molding
Sensors & Electronics
Compact monitoring architectures depend on sensors, electronics, PCBs, and mechanical interfaces working as one integrated system.
Sensor integrationPCB integrationESD-controlled assembly where required
Assembly, Inspection & Scale
As volume grows, assembly can shift from manual processes to automated ones, with inspection and functional testing built in at every stage.
Micro-assemblyVision inspectionFunctional testing
05 / Capabilities Around the Device
Every technical discipline the device needs, working around one product system.
01
Medical Converting
Precision die cutting, multilayer lamination, slitting, adhesive work, and flexible-material processing, brought together under one roof.
→02Cleanroom Molding
Injection and micro-molding capacity built for the housings, interfaces, inserts, and components a wearable program calls for.
→03Advanced Materials
Deep familiarity with flexible constructions, polymers, and films informs the right process for every material decision.
→04Automated Assembly & Packaging
From sensor integration through assembly, inspection, kitting, labeling, and packaging, handled end to end.
→06 / Development Pathway
Move from interface architecture toward scalable production.
Engineering, human factors, electronics, prototypes, testing, and manufacturing readiness connect with the production system.
01
Develop
Defining the user interface, sensor requirements, architecture, and early prototypes.
02
Prepare
Selecting the right materials and substrates, then setting up converting, molding, and integration processes.
03
Produce
Sensor integration, precision assembly, inspection, and functional testing, running as one continuous process.
04
Scale
Automation, labeling, packaging, and the production controls that hold quality steady at volume.
07 / Application Context
Interfaces and components across wearable monitoring platforms.
01
Continuous Glucose Monitoring
The build a continuous glucose monitor depends on: converted substrates, adhesive constructions, cover tapes, molded components, and interfaces.
02
Cardiac Monitoring
Cardiac monitoring devices call for wearable substrates, adhesive interfaces, flexible constructions, electronics, and components sized to fit.
03
Pulse Oximetry
A pulse oximeter's profile: flexible substrates, converted materials, component integration, and assembly built to scale.
04
Monitoring Components
Components suited to external defibrillator and pacemaker applications, within the wider category of monitoring devices.
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