Injection Molding
Prototype-through-production runs of close-tolerance components, using thin-wall, family-mold, hot-runner, or cold-runner approaches as the part requires.
01 / Cleanroom Molding
Medical Device Cleanroom Molding
Cordica delivers injection molding, insert molding, overmolding, and multi-material component manufacturing for medical devices, backed by precision micro-molding, in-house tooling, automation, and cleanroom environments where a program requires them.
Insert MoldingOvermoldingMicro-Molding
02 / Capability Overview
Every molding strategy starts with the part, not the press.
The right approach comes out of the part itself: its geometry, resin behavior, tolerance requirements, inserts, interfaces, stage of development, production volume, tooling, downstream operations, and any environmental controls the program calls for.
Insert Molding
Functional elements or pre-existing inserts integrated directly into a molded construction, under controlled process conditions.
Overmolding & Multi-Material
Compatible substrates paired with molded materials to build grips, seals, interfaces, and other integrated components.
Complex Geometry
Tooling and process development suited to thin walls, intricate features, unscrewing molds, and parts with close dimensional relationships.
Precision Micro-Molding
Extremely small components and features, supported by specialized extraction methods and automated micro-molding processes.
Tooling & Mold Development
Tooling built around the part and the production need, whether that calls for prototype tooling, single- or multi-cavity molds, hot-runner systems, family tools, or insert tooling.
03 / Part / Tool / Process
Part geometry, tooling, and process, evaluated as one system.
This technical view is explanatory only and does not represent part dimensions.
Active technical mode
Micro-Molding
Very small, tightly toleranced features, produced with dedicated extraction methods and molding processes built for micro-scale parts.
Precision componentSpecialized extraction
04 / Tooling + Controlled Production
Molding process and production environment, designed as one system.
Materials and tooling both have to support the part's geometry and hold up under repeated production runs. Controlled-environment molding comes into play on programs where requirements call for it, though that does not mean every operation in a program runs inside that same environment.
Automation
Automated molding cells and robotic integration reduce manual handling and support tighter part-to-part consistency as production volume increases. Specialized extraction methods protect delicate, thin-wall, or micro-scale features as parts come out of the tool, and insert molding can run directly inside an automated cell rather than as a separate manual step. On applicable programs, that automation can extend into downstream assembly integration as well, connecting molding and assembly into one continuous process instead of two disconnected steps.
Secondary Operations
Beyond the molding step itself, Cordica supports a range of downstream processes that carry a component closer to a finished, shippable part. Pad printing and hot stamping apply logos and markings directly to molded surfaces, while labeling and lot coding support the traceability regulated medical device production depends on. Shrink sleeving adds tamper evidence or branding where a program calls for it, and sonic welding joins molded components into a sealed, mechanically secure assembly. These downstream processes can run as standalone steps or as part of a connected assembly sequence, depending on what a given program needs.
05 / Development + Production
From part design to repeatable molded production.
This flow is explanatory. It is not a fixed sequence of engagement.
01
Part Design
Geometry, interfaces, inserts, and downstream requirements defined up front.
02
Tooling
A tooling approach selected around the part itself and the production volume it needs to support.
03
Material
Resin behavior evaluated alongside part geometry and any joining requirements.
04
Process
Molding connected to process controls and downstream assembly.
06 / Applications
Precision molded components, built for demanding device markets.
01 / Market
Interventional Cardiology
Small interfaces, handles, housings, and other catheter or delivery-system components.
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02 / Market
Drug Delivery
Components for delivery devices and metered-dosing systems, along with the interfaces and assembly elements that support them.
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03 / Market
Wearable Patient Monitoring
Housings, sensor-support components, and molded interfaces built for wearable monitoring devices.
Explore Market →07 / Connected Expertise
Expertise that connects around the work itself.
01
Design & Development
Component design, prototyping, testing, tooling, and manufacturability, connected from the start.
→02Advanced Materials
Resin behavior evaluated alongside geometry, tooling, joining, and production requirements.
→03Automated Assembly & Packaging
Molded components carried forward into joining, assembly, inspection, and packaging.
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