01
Flexible Material
Textiles, polymer films, composites, closures, and padding lay the groundwork for the rest of the build.
01 / Mobility & Recovery
Mobility & Recovery Medical Device Manufacturing
From early development to commercial-scale production, this market draws on nearly everything Cordica does: sewing, flexible-material processing, RF and ultrasonic joining, materials and component manufacturing, assembly, automation, and packaging.
Flexible ProductsAdvanced SewingComponent Integration
02 / Device System
Soft-goods manufacturing for medical products calls for a controlled, repeatable process.
A repeatable soft-goods product depends on textiles, films, closures, reinforcement, padding, molded components, sewn constructions, and welded interfaces functioning as a single system, not a set of separate pieces.
02
Construction
Whether it's stitched, welded, or a mix of both, construction methods span programmable sewing, RF welding, ultrasonic joining, and hybrid approaches.
03
Components
Reinforcement, closures, molded elements, and other interfaces get built in as the product takes shape.
04
Finished Product
From there, the product moves through assembly, inspection, kitting, labeling, packaging, and automation wherever it makes sense.
03 / Flexible Product Construction
Material, joining, components, and assembly all connect in a soft-goods build.
This construction detail is illustrative only and does not represent seam, load, or material-performance specifications.
Flexible product construction / 01
Textile + Material
The flexible construction starts with textiles, polymer films, composites, closures, padding, and molded elements, layered together.
Flexible materialComposite construction
04 / Engineering + Manufacturing
Sewing, joining, materials, components, and final assembly all connect as one build.
The construction as a whole is what determines how a flexible product gets produced.
Advanced Sewing
Construction, reinforcement needs, interfaces, and production volume all factor into which stitching method and equipment get used.
Single and double needleZig-zag and overlockProgrammable tackers
Welding & Joining
RF welding, ultrasonic joining, sewing, or a hybrid method get applied depending on which films and fabrics are compatible.
RF spot and platen weldingUltrasonic joiningIntegrated closures
Materials & Components
The finished build brings together textiles, polymer films, composites, closures, padding, molded elements, and interfaces.
PVC, TPU, and EVADielectric polymer filmsTextile composites
Assembly & Production
Component assembly, inspection, kitting, labeling, packaging, and automation, wherever it fits, carry the product to its final form.
Manual and semi-automated assemblyInspectionKitting and packaging
05 / Capabilities Around the Device
The technical disciplines a flexible product system needs, brought together in one place.
01
Advanced Medical Sewing
The sewing and joining bench: precision sewing, programmable stitching, RF welding, and ultrasonic joining, backed by flexible-product manufacturing know-how.
→02Advanced Materials
Deep experience across polymer films, flexible systems, and composites informs which process fits which material.
→03Cleanroom Molding
For products that need rigid or molded elements, molded components and interfaces round out the build.
→04Automated Assembly & Packaging
Inspection, automation, kitting, labeling, and packaging carry the assembled product through to completion.
→06 / Development Pathway
Move from flexible-product architecture to production that repeats reliably.
Requirements, prototypes, materials, sewing, joining, assembly, and scale strategy can all mature side by side rather than in strict sequence.
01
Develop
Working from requirements, geometry, prototypes, and the architecture of the flexible product.
02
Prepare
Materials, sewing, and joining decisions get worked out alongside component and process development.
03
Produce
Component integration and final assembly move forward together with inspection, labeling, and kitting.
04
Scale
Process controls and automation carry packaging and the rest of the build toward commercial-scale production.
07 / Application Context
Flexible products built for mobility, support, handling, and recovery.
01
Compression Devices
Sewn or welded textile constructions, flexible materials, closures, and the components that complete them.
02
DVT Garments
A garment program built at scale, using flexible-material processing, sewing, and component integration.
03
Orthotics, Braces & Supports
Reinforcement, closures, padding, and molded components, built into textiles for a construction that repeats reliably.
04
Patient Handling
Slings, turning and positioning mats, wheelchair accessories, and the other flexible products that support patient movement.
05
Tourniquets
Component integration, joining, closures, and assembly, all built around tightly controlled flexible-material construction.
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