Cordica Medical
Flexible medical material web moving through a converting process

01 / Medical Converting

Medical Device Converting

Cordica converts films, foams, adhesives, fabrics, and specialty materials into repeatable components and multilayer constructions, using die cutting, lamination, slitting, and precision material processing built for medical device programs.

Die CuttingLaminationMaterial Construction

02 / Capability Overview

Repeatable medical components start with how the material stack is converted.

Converting sets the geometry, placement, interfaces, layer sequence, and handling requirements across every flexible-material construction.

01

Precision Die Cutting

Complex component geometries cut from films, foams, fabrics, filter media, and specialty plastics, using rotary, steel-rule, or matched-metal methods.

02

Multilayer Lamination

Discrete materials brought together around finished-component requirements, run inline, offline, or across multiple webs.

03

Slitting & Web Processing

Webs and rolls prepared through precision slitting, supporting whatever roll-to-roll processing a downstream operation calls for.

04

Adhesive Application & Placement

Adhesives, island-placed elements, adhesive-coated films, and release liners integrated under controlled process conditions.

05

Cleanroom Converting

Die cutting, laminating, and material handling run inside a cleanroom on selected programs where that requirement applies.

06

Digital & Specialty Cutting

Development work and specialized geometries supported through laser, CNC digital, and rotary matched-metal cutting approaches.

03 / Material Stack Explorer

Functional components, built layer by layer.

The finished construction depends on material selection, adhesive behavior, layer order, cutting, placement, and how the layers are joined downstream.

Active technical mode

Die Cutting

Complex geometries cut from films, foams, fabrics, filter media, and specialty plastics.

RotarySteel-ruleMatched-metal

04 / Materials + Construction

The construction is only as strong as the materials organized within it.

Every material in the stack has a job to do, and a finished component only performs as intended when all of them are considered as one system rather than one layer at a time.

Medical adhesive-coated filmsPolyurethane filmsFoamsFabricsNonwovensFilter mediaSpecialty plasticsRelease linersMetallized filmsSealing films
Gloved production operator handling a medical material construction at processing equipment

Wound Care Construction

A wound care construction commonly layers a polyurethane film as the outer barrier, an absorptive foam beneath it to manage fluid, a perforated layer at the skin-contact surface, and a release liner protecting the adhesive until the product is applied. Each material is selected and converted around how the finished dressing needs to perform, and this layer sequence is illustrative only. Each wound-care program may call for a different combination of materials or a different layer order.

Patient Monitoring Construction

A patient monitoring construction typically pairs a medical-grade adhesive film with a metallized film layer, along with a release liner that protects the adhesive prior to use. The metallized layer can support functional requirements specific to a monitoring device, while the adhesive film manages attachment and wear over the course of use. The right construction depends on the specific device, its intended wear duration, and its functional requirements.

05 / Development + Production

From material selection to repeatable construction.

Once converted, a component can continue into joining, assembly, inspection, packaging integration, and full production.

  1. 01

    Define Stack

    Materials, interfaces, and layer sequence established up front.

  2. 02

    Convert

    Supported materials cut, slit, laminated, and placed.

  3. 03

    Join

    Compatible components connected through whatever downstream operation applies.

  4. 04

    Produce

    The construction carried into inspection, packaging, and scale.

Cordica operator monitoring roll-to-roll medical converting equipment

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