Cordica Medical
Secondary Processing & Surface TechnologiesTechnical Reference

Catheter Hole Punching, Drilling, and Hole Forming

Hole punching, drilling, and forming create controlled wall openings into selected tubing regions. Method, location, pattern, wall geometry, material, and inspection depend on the device architecture.

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Why Openings Are Added to Medical Tubing

A wall opening can connect an internal pathway with another region or the surrounding environment. Source-supported contexts include fluid paths, irrigation, balloon-inflation access, and access to selected channels.

The function does not determine one universal hole. Opening geometry, count, location, orientation, and relationship to the must be defined for the device.

Mechanical Hole Punching

Mechanical punching uses a tool to shear or displace material at a selected location. Tool support, wall thickness, polymer response, lumen backing, and tool condition influence the resulting edge and geometry.

Punching can be appropriate for repeated patterns, but suitability depends on access, tube size, material, reinforcement, and the risk of deforming nearby features.

Laser Drilling

Laser drilling removes material using controlled energy. It can provide a different access and patterning approach from mechanical tooling, particularly where contact forces or feature placement are important.

Polymer response, thermal effects, debris, edge condition, underlying layers, and equipment/process development require application-specific evaluation. No current in-house equipment claim is made here.

Hole Forming

Hole forming can reshape material around an opening rather than only removing a circular slug. The resulting lip, flare, or transition may support a specific connection or fluid-path relationship.

Form geometry should be defined and inspected with the mating component or pathway in mind.

Single- and Multi-Lumen Access

In single-lumen tubing, an opening generally communicates with the central pathway. In tubing, placement must identify the selected channel without entering adjacent lumens or compromising intervening webs.

Lumen orientation and fixturing are therefore part of the process. Ports and skives provide related but geometrically different access strategies.

Hole Position, Pattern, and Spacing

Openings may be positioned axially, circumferentially, or in a device-specific pattern. Spacing influences the remaining wall material and the interaction between neighboring openings.

Patterns should be referenced to stable datums, lumen orientation, shaft regions, and other features such as bonds, markers, reinforcement terminations, or formed bends.

Material and Wall Considerations

Polymer stiffness, elasticity, melting behavior, wall distribution, liners, and reinforcement influence method selection and edge condition. Not every method applies equally to every construction.

A nominal wall or hole diameter does not describe local geometry after processing. The drawing should define the characteristics that matter to function.

Inspection and Verification

Inspection may address position, size, shape, edge condition, debris, lumen identity, patency, and interaction with the finished assembly. Functional flow or connection testing may be appropriate where defined by the program.

This reference intentionally provides no minimum hole size, tolerance, equipment, or universal performance claim.